To save time and costs we offer you to use our Standard Mold Base System, which has been developed over many years and now includes a wide range of configurations:
• Cold-runner, single open nozzle, valve gate and 3-plate.
• Pneumatic, hydraulic and mechanical side actions
• 2 and 3-step ejection
• 1-Shot, 2-Shot and 3-Shot molding using Babyplast and Boy units
Our Mold Base system is continuously improved, and new features are added, in order to meet our customers needs.
Mostly we are using pre-hardened steel for the components to accommodate requirements such as type of injection, surface quality, advanced movements etc.
We have always in mind to get as close as possible to the configuration of a production tool.
Our experience across toolmaking, flow simulation and injection moulding enable us to build a high performance production tool.
To ensure that the tool design meets all requirements according to part drawings and URS we are using a project milestone plan with internal reviews, risk management and checklists.
In the toolshop we are able to make components in a high quality with a cavity surface tolerance of 3 mµ.
We have developed a method (CCS – Clean Cut Surface) to mill surfaces very close to highgloss quality, the method also ensures that the surface has a low level of tensions which allow us to make a highgloss surface with less hand polishing. This will also ensure a high accuracy on the surface.
In the toolshop we also have equipment for making planar highgloss surfaces with Face Lapping.