The direct route to a product that works and to an optimal production tool
Part optimisation is carried out with a focus on attaining the best possible moulding process and durable tool components. Our creativity guarantees that we will find many opportunities for optimisation and solutions. This increases the probability of achieving an article in which functionality, design and manufacturability come together at a high level.
Most of the time we conduct a flow analysis to make sure that the part optimisation will have the desired effect on the process. In this respect we often finalise the last details and are able to make decisive adjustments at the last moment.
Tolerances and degree of detailing
Our advanced production equipment guarantees the finest tolerances in the shaping components and with the right materials we can achieve a high degree of detailing.
With the right types of steel we can obtain surfaces of the highest quality. We have extensive experience in the area of high-speed milled surfaces that appear polished and that are a good starting point for highly polished surfaces. We also have experience with and machinery for repairing even surfaces, and finally we are capable of doing spark polishing.
Master shape system
Our dynamic and flexible master shape system enables us, even with complex articles, to attain a continuous process and keep costs down If you require a complete tool, see Pre-Production Tools.
Production of prototypes
We have secured a longer component durability. The continuous process with product-like parameters gives uniform articles, and at larger series the price per piece of the articles goes down.
A large amount of valuable information becomes available to us, e.g. knowledge of the time cycle, throw of the article, shrinkage and moulding parameters. All information is available to you.
It is important that knowledge is not be lost when we have worked intensely on an article and acquired detailed knowledge of the whole process. You can use us as consultants for the construction of production tools or in negotiations with producers.
© Michael Lundbech A/S – Intelligent tooling | Hard Tool Prototypes